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Spray Like a Pro: Insider Tips for Selecting the Ideal Airless Paint Sprayer Tip

  • mkt9893
  • Jun 22
  • 5 min read

Updated: 3 days ago

Header for “Selecting The Ideal Airless Paint Sprayer Tip: Insider Tips”. Bold text on blue background, 4 blue tips + paint cans. Sets up guide for choosing airless paint sprayer tips.
Airless Paint Sprayer Tip Selection Guide

Selecting the right airless paint sprayer tip is like having the ultimate control over your painting masterpiece. It determines the width of your paint fan and the depth of each coat, whether you're aiming for precision or covering vast areas quickly.

 

But that's not all. Your tip choice also affects paint flow and wastage, impacting the overall cost-effectiveness of your project. Understanding how your tip works can simplify your process and improve your final result.

 

And here's a fun fact: Did you know that using worn-out airless paint spray tips could be costing you up to $100 per hour? Let's discover the art of selecting the perfect airless paint spray tips to boost your efficiency and save big!


 

Understanding Airless Paint Sprayer Tip Sizes for Optimal Performance


Understanding spray tip sizes is essential for achieving optimal coating thickness and spray pattern consistency. Spray tips are typically labeled with a three-digit code, each part of which plays a crucial role in determining the performance of your sprayer.

 

  1. Fan Width: The first digit, multiplied by 2, indicates the approximate fan width when sprayed from a distance of 12 inches. This determines the coverage area of your spray pattern.

  2. Orifice Size: The last two digits represent the orifice size in thousandths of an inch. This dictates the fluid flow rate and ultimately controls how much material is applied to the surface.


Let’s take a 517 tip as an example:

The first number (5) multiplied by two gives us the fan width (around 10 inches). Then, the second and third numbers (17) represent the orifice size in thousandths of an inch (.017), showing the flow rate (i.e., how many gallons per minute pass through).


And a 317 tip and a 517 tip both have the same orifice size – 17-thousandths of an inch. However, the 517 tip sprays a 10-inch-wide fan, while the 317 sprays a 6-inch-wide fan. Because the same amount of paint leaves the orifice of the spray tip, but is dispersed across a wider fan, the 517 tip delivers a thinner coating with less buildup. This is especially useful for applications where a lighter coat is desired or when covering a larger surface area efficiently.

 

Diagram comparing airless paint sprayer tips (317 vs 517) with same orifice sizes but different fan widths. 317 has 6” (15cm) fan, 517 has 10” (25cm) fan. Explains fan width impact on airless paint sprayer tip performance.
Airless Paint Sprayer Tip Fan Width Difference


Choosing the Right Tip Size for Your Project


When choosing the right spray tip size, it's crucial to consider both the surface type and the coating being applied. Here's a breakdown of how to make the best choice:

 

Surface Type:

  • For expansive areas like walls and ceilings, opt for a broader fan width (8 to 12 inches) to cover more ground efficiently.

  • When tackling smaller, intricate surfaces such as deck boards and cabinets, a narrower fan width (4 to 6 inches) offers greater precision.

 

Coating Type:

  • Thinner coatings like clear coat lacquer and water sealers require a smaller orifice for optimal application.

  • Medium coatings such as clear acrylics and oil-based enamel perform best with a medium-sized orifice.

  • Heavy coatings like smooth elastomerics and heavy latex benefit from a larger orifice size.

  • Very heavy coatings like block fillers and two-packs demand the largest orifice size for effective spraying.

 

Always consult the coating manufacturer's guidelines for tailored tip recommendations. Below is a general guide/chart for spray gun tip sizes suitable for various materials.

 

Material Type

Tip Size

Material Thickness

Clear Coat Lacquer

009 – 011

Thin

Varnish, below low VOC

009 – 011

Thin

Shellac

009 – 013

Thin

Transparent Stain

009 – 013

Thin

Water Sealers

009 – 013

Thin

Water borne Lacquer

012 – 014

Medium

Clear Acrylics

012 – 014

Medium

100% Acrylic for Interior, Latex

013 – 015

Medium

Oil-based Enamels

013 – 015

Medium

Polyurethane

013 – 015

Medium

Solid Stain

013 – 015

Medium

Low VOC varnish

013 – 015

Medium

Interior Latex

015 – 017

Medium

Primer Latex

015 – 017

Medium

Exterior Latex

017 – 019

Medium

Primer Oils

017 – 019

Medium

Elastomerics, smooth only

021 – 025

Heavy

Heavy Latex

021 – 025

Heavy

Elastomerics

025 – 039

Very heavy

Block Fillers

025 – 039

Very heavy

Intumescents

017 – 039

Heavy to very heavy

 


The Impact of Worn Spray Tips on Your Budget and Efficiency


Did you know that using worn-out spray tips could be costing you both time and money? Let's break it down:

 

Spray tips, like those from HVBAN, are built tough with super hard tungsten carbide. They can withstand the pressure of painting projects much longer than standard tips.

 

But even the toughest tips wear out eventually. On average, a spray tip will last for about 300-600 liters of paint before needing replacement. When a tip wears out, it can lead to wasted paint, increased labor, and a lower-quality finish.

 

Visual guide to airless paint sprayer tip wear stages. Shows 5 conditions: new (17 in fan) to worn (3.5 in fan). Illustrates how wear affects airless paint sprayer tip coverage. Critical for maintaining sprayer performance.
Airless Paint Sprayer Tip Wear Stages

 

That's where HVBAN's durable tips come in. With a hardness level of 93 on the Rockwell scale, they outlast other brands and ensure consistent performance over time.

 

To make the most of your investment, always adjust the pressure to the lowest level while still maintaining a good spray pattern. This saves paint, reduces wear on the tip, and extends the life of your equipment, saving you money in the long run.

 

Your Comprehensive Guide of Choosing the Right Airless Paint Sprayer Tip


Looking for high-quality spray tips? Look no further than HVBAN spray tips. Crafted from durable stainless steel, our tips are compatible with most major brands and models of spray guns, including Graco, Titan, Wagner, HVBAN, and HiSprayer sprayers.

 

With HVBAN tips, you can enjoy seamless compatibility with Wagner, Titan, Atomex, Spray Chief, and Graco RAC V guns. Check out our guide below for further details.

 


Name:RAC 5 Tip

Model Number:HB-151

Material:Stainless steel, carbide, POM

Dimension:All sizes

Scope:for all brand

Package:blister packaging

N.W(G):22

G.W(G):32.1

 

 


Name:tip for Wagner

Model Number:HB-152

Material:Stainless steel, carbide, POM

Dimension:All sizes

Scope:for all brand

Package:blister packaging

N.W(G):22

G.W(G):32.1

 

 


Name:tip for Titan

Model Number:HB-153

Material:Stainless steel, carbide, POM

Dimension:All sizes

Scope:for all brand

Package:blister packaging

N.W(G):22

G.W(G):32.1

 


 

Name:XHD RAC tip 

Model Number:HB-154

Material:Stainless steel, carbide, POM

Dimension:All sizes

Scope:for all brand

Package:blister packaging

N.W(G):16

G.W(G):30



Are you an airless sprayer distributor looking to expand your product line?


With over 20 years of expertise in spray painting machines and related products, HVBAN is committed to providing reliable, high-performance solutions. Click here to browse our product catalogs.


Ready to grow your business with HVBAN? Contact us today to learn more about our Dealer Partnership Program and product offerings — we'll respond quickly to support your needs.

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