High-Precision 1:1 Internal Mix Spray Gun: The Ultimate Solution for Spraying Applications

In the field of airless spraying, professionals demand tools that offer precision, efficiency, and superior coating results. We are proud to introduce our latest innovation— the 1:1 Internal Mix Two-Component Spray Gun. This spray gun not only meets the highest industry standards but also excels in mixing technology, durability, ease of use, and versatility across multiple industries. Here's how this advanced spray gun can elevate your spraying process.

High-Precision 1:1 Internal Mix Spray Gun.

1. Internal Mixing Technology: Unparalleled Precision

When working with  two-component coatings, getting the right mixing ratio and timing is crucial for optimal spray performance. Unlike traditional external mix systems (where components are mixed outside the gun), our internal mixing technology ensures that the two materials are mixed in precise 1:1 ratios before spraying. While this gun doesn’t directly ensure a smooth, even surface, its innovative technology guarantees consistent and uniform mixing, operating smoothly under continuous high pressure.

Perfect Ratio, Every Time:

The 1:1 mixing system is highly precise, eliminating the margin for error that is common with external mixing spray guns.

Whether you're working with epoxy, polyurethane, or other two-component materials, you can trust the system to deliver the exact mix every time.

Minimized Waste:

Since the components only mix during actual spraying, unused material remains unmixed, allowing for future use. This significantly reduces waste, saves costs, and maximizes material utilization.

Optimized Material Use:

When using expensive dual-component coatings, material efficiency is key. The internal mixing process ensures full utilization of materials, minimizing unnecessary waste, lowering project costs, and reducing environmental impact.

2. High-Performance Materials: Built to Last in Tough Conditions

The durability of your spray gun is as important as its precision. That’s why we’ve constructed our spray gun using only the best high-performance materials.

These materials are carefully chosen for their strength, corrosion resistance, and longevity, ensuring the spray gun can withstand the rigors of demanding work environments without compromising on performance.

High-Performance Materials: Built to Last in Tough Conditions.

6061 Aluminum Alloy:

This aircraft-grade aluminum offers superior durability while keeping the spray gun light enough for extended use.

This material makes the spray gun tough enough to handle high-pressure applications without adding unnecessary weight, making it ideal for jobs that require long hours of operation.

304 Stainless Steel:

When your equipment is exposed to chemicals and harsh environments, corrosion resistance is essential.

The internal components of our spray gun are made from 304 stainless steel, which is widely known for its superior resistance to rust and corrosion.

 This ensures that the spray gun remains reliable even when used with harsh chemicals and solvents.

Brass and Copper:

These materials are used in the critical high-pressure components of the spray gun.

Brass is well known for its excellent wear resistance and long-term durability, making it perfect for key parts like valves and seals.

Copper, on the other hand, offers excellent conductivity and corrosion resistance, ensuring that the spray gun performs smoothly under high-pressure conditions.

Ultra-High Molecular Weight Polyethylene (UHMWPE):

One of the most advanced plastics available, UHMWPE is highly resistant to wear and abrasion, which helps to minimize internal friction and extend the lifespan of the spray gun's components.

This ensures that the gun continues to operate smoothly, even after prolonged use in tough conditions.

PETG Plastic:

The spray gun's exterior is reinforced with PETG, a high-impact plastic that can withstand harsh physical and environmental conditions.

It provides excellent protection against drops, impacts, and wear, ensuring the gun’s longevity in various work environments.

3. High-Pressure Performance: Tackling Complex Jobs

Spraying projects vary widely in scope and requirements. Some projects demand high pressure to achieve optimal coverage and adhesion. The 1:1 internal mix spray gun is designed to handle these challenges, with a maximum working pressure of 23 MPa. While the gun doesn’t directly produce a smoother finish, its consistent performance under high pressure ensures better atomization of the coating material, leading to even distribution on the surface.

A Detailed Look at the Robust Design of the HVBAN 1:1 Internal Mix Spray Gun.

Outstanding performance:

The spray gun delivers reliable performance at high pressures, making it ideal for large-scale projects like steel structures or industrial equipment where consistent coating quality is essential.

Versatility across materials:

The high-pressure capability allows the spray gun to handle a wide range of materials. From high-viscosity protective coatings and adhesives to fine coatings for automotive and construction applications, this spray gun can handle them all.

4. Ergonomic Design: Comfortable for Long-Term Use

Prolonged use of a spray gun can lead to fatigue and decreased precision. That’s why we’ve optimized the gun's ergonomic design to ensure comfortable and efficient operation, even over extended periods.

Lightweight and well-balanced:

We’ve carefully balanced the spray gun to ensure it remains durable yet easy to handle. Whether you're working on small projects or large industrial jobs, this spray gun can be operated comfortably for hours, reducing fatigue.

Optimized grip for better control:

The spray gun’s handle has been designed for smoother, more precise operation, helping users maintain optimal control during spraying to avoid mistakes or uneven coating.

Reduced fatigue, improved efficiency:

By thoughtfully distributing the gun’s weight and positioning the control buttons for easy access, we’ve significantly reduced the strain on the operator’s arms and hands. This not only improves work efficiency but also makes long-term use more comfortable.

5. Multi-Industry Applications: Designed for Diverse Needs

This spray gun has been specifically designed to perform across multiple industries. Whether you're working on complex industrial projects or intricate refinishing tasks, the 1:1 internal mix spray gun is up to the challenge.

Multi-Industry Applications: Designed for Diverse Needs.

Industrial equipment coatings:

The gun’s durability and high-pressure capabilities make it ideal for applying coatings to large industrial equipment, ensuring even coverage and strong adhesion.

Automotive refinishing:

Precision is critical in automotive refinishing and repair work. The internal mixing technology ensures perfect material application, meeting the highest professional standards.

Construction and infrastructure protection: Whether working on large steel structures or concrete walls, this spray gun efficiently handles large-scale coating jobs, improving both productivity and finish quality.

6. Environmentally Friendly and Cost-Efficient

In today’s industrial landscape, sustainability and efficient resource use are becoming increasingly important. Our spray gun’s internal mixing technology helps you meet these goals. By only mixing materials as needed, the spray gun drastically reduces waste, ensuring that every drop of material is utilized.

Environmental benefits:

Reducing material waste translates into lower overall resource consumption, helping companies implement more sustainable spraying processes.

Cost savings: Lower material waste directly translates into reduced operational costs, making this spray gun both eco-friendly and economically beneficial over the long term.

7. Perfect Compatibility, Easy Installation

The spray gun's 1/4 NPSM threaded connection ensures compatibility with most standard spraying systems, making it easy to integrate with your existing equipment. Its robust design ensures quick and simple installation and removal, maximizing operational efficiency and minimizing downtime.

Conclusion: The 1:1 Internal Mix Spray Gun – Your Ideal Solution for Superior Spraying

The 1:1 internal mix spray gun combines precision, efficiency, and durability. With advanced internal mixing technology, high-performance materials, ergonomic design, and broad industry versatility, this spray gun sets a new standard for the spraying industry.

Whether you’re tackling complex industrial projects, automotive refinishing, or large-scale infrastructure protection, this spray gun will consistently deliver high-quality results. For professionals seeking excellence, this is an indispensable tool.

For more information or to place an order, contact our sales team today. We're here to provide expert advice and help you find the perfect spraying solution!